High-Flex Robotic Cables for Continuous Motion Automation
Engineered Cable Solutions for Industrial Robotics and Automated Motion Systems. Designed for continuous movement, extreme flexibility, and long-term reliability in dynamic environments.
Why Robotic Cables Fail in Real Applications
Most robotic cable failures are not caused by electrical overload, but by continuous mechanical stress and improper cable design. In real automation environments, cables are exposed to constant bending, torsion, acceleration, and vibration—often combined with oil, chemicals, and temperature fluctuations.
Conductor Breakage
Repeated bending and torsional movement lead to copper strand fatigue.
Insulation Fatigue
Inadequate insulation materials crack under continuous motion and thermal cycling.
Jacket Wear
Abrasion, oils, coolants, and chemicals degrade standard cable jackets.
Signal Interference
Motion-induced EMI and unstable shielding cause data and control signal loss.
Our Solution: Engineered for Continuous Motion
Our robotic cable designs directly address these failure mechanisms through optimized conductor stranding, ultra-flexible insulation systems, and highly abrasion-resistant jackets—ensuring stable performance under continuous dynamic motion and significantly reducing downtime and maintenance costs.
Thermoplastics-Insulated Cables for Continuous Motion
Designed for dynamic applications, thermoplastics-insulated cables offer an optimal balance of flexibility, mechanical strength, and long bending life. These cables are widely used in drag chains, robotic arms, and automated systems where continuous motion and repeat flexing are unavoidable. Carefully formulated TPE and modified PVC compounds ensure stable performance under constant mechanical stress.
CASPLAST™ 1015
Reliable PVC insulated wire, rated 600V and -30°C to +105°C, ideal for general-purpose power and control applications.
CASPLAST™ 1007
Flexible PVC cable, 300V, -20°C to +80°C, suitable for low-voltage wiring in industrial environments.
CASPLAST™ 1032
High-voltage PVC wire, 1000–1200V, -30°C to +90°C, perfect for indoor machinery and high-current circuits.
CASPLAST™ 1056
Durable 600V PVC insulated wire, -30°C to +105°C, for reliable power distribution and control wiring.
CASPLAST™ 1095
PVC wire rated 300V, -30°C to +80°C, ideal for signal and control circuits in standard industrial settings.
CASPLAST™ 1569
Flexible PVC insulated cable, 300V, -30°C to +105°C, designed for versatile industrial installation needs.
CASPLAST™ 2103
Long-lasting PVC wire, 300V, -30°C to +105°C, engineered for stable electrical connections and automation systems.
CASPLAST™ 2651
High-temperature PVC insulated wire, 300V, rated up to +150°C, suitable for elevated thermal environments and demanding applications.
Robotic Cables vs Standard Industrial Cables
Robotic applications place far greater mechanical demands on cables than static industrial installations. Using standard cables in robotic systems often results in premature failure.
Feature | Robotic Cables | Standard Cables |
|---|---|---|
Motion Capability | Continuous bending & torsion | Static or limited movement |
Flexibility
| Ultra-flexible strand design | Rigid construction |
Fatigue Resistance | Millions of cycles | Limited cycle life |
Jacket Durability | Oil, abrasion, chemical resistant | Basic protection |
Signal Stability | Designed for motion & EMI control | Susceptible to interference |
Service Life | Long-term dynamic operation | Shorter lifespan |
Fluoropolymer-Insulated Cables for High-Performance Robotics
Fluoropolymer-insulated cables are engineered for applications where standard industrial cables reach their limits. With extremely low friction, excellent chemical resistance, and outstanding thermal stability, these cables are ideal for high-speed, multi-axis robotic systems. They significantly reduce wear inside drag chains and moving assemblies, extending service life in demanding robotic environments.
CASFLON™ 150 – Style 11063
PFA-insulated wire rated 600V, -65°C to +150°C, ideal for high-flex robotic and automation wiring.
CASFLON™ 150 – Style 1164
PTFE-insulated wire, 300V, flexible and durable for continuous-motion robotic systems.
CASFLON™ 150 – Style 1198
PTFE-insulated 600V wire, designed for repeated bending and high-temperature robotics applications.
CASFLON™ 150 – Style 1331
FEP-insulated wire, 600V, suitable for robotic arms and moving industrial machinery.
CASFLON™ 200 – Style 10133
PTFE-insulated wire rated up to 200°C, ideal for high-temperature robotic components.
CASFLON™ 150 – Style 1859
PFA-insulated 600V wire, engineered for long-term reliability under high flex cycles.
CASFLON™ NEMA HP4 – Type K
FEP-insulated 600V wire, designed for robotic control systems requiring high durability.
CASFLON™ SAE AS22759 / 16
ETFE-insulated 600V wire, built for vibration-intensive automated machinery and continuous motion.
Cable Solutions for Robotic & Automation Applications
From compact robotic arms to large automated production lines, our cable portfolio supports every motion-intensive zone.
Power Cables
Transmit power to motors, drives, and actuators under continuous movement.
- Flexible copper conductors
- High current capacity
- Continuous bending resistance
- IEC and UL compliant
Control & Signal Cables
Ensure accurate motion control, feedback, and automation signals.
- Shielded for EMI protection
- Stable signal transmission under motion
- Encoder and sensor compatibility
Torsion & Continuous Flex Cables
Designed for robotic joints, rotating axes, and drag chain systems.
- Short lay length stranding
- High torsional resistance
- Long service life under dynamic stress
Hybrid Cables
Combine power, control, and data in a single cable to simplify routing.
- Reduced cable count
- Optimized system integration
- Space-saving design
Engineered Materials for Long-Term Reliability
Material selection is critical to robotic cable performance. Our designs balance flexibility, durability, and electrical stability for continuous motion.
Conductor Design
Fine-stranded copper conductors optimized for repeated bending and torsion.
Insulation Systems
TPE, XLPO, PTFE, or silicone materials selected for flexibility and thermal stability.
Outer Jackets
Abrasion-resistant jackets resistant to oils, coolants, and industrial chemicals.
Environmental Compliance
Halogen-free and RoHS compliant materials for modern automation systems.
Silicone Cables for Thermal Stability and Long-Term Reliability
Silicone-insulated cables are selected for robotic applications requiring exceptional temperature resistance and long-term material stability. Their inherent flexibility across a wide temperature range makes them suitable for robots operating near heat sources or in fluctuating thermal environments. These cables maintain insulation integrity and mechanical performance over extended service cycles.
CASLICON™ 150 – Style 3068
300V silicone insulated wire rated -60°C to +150°C, suitable for flexible robotic motion and internal control wiring.
CASLICON™ 150 – Style 3132
Highly flexible 300V silicone wire designed for continuous movement in robotic arms and automated equipment.
CASLICON™ 150 – Style 3529
600V silicone insulated wire rated up to +150°C, supporting higher voltage robotic applications with repeated bending cycles.
CASLICON™ 200 – Style 3530
600V silicone wire with extended temperature capability up to +200°C, ideal for robotic systems exposed to localized heat sources.
International Standards Compliance
Our robotic cables comply with major international standards to ensure smooth integration into global automation projects.
UL & cUL
Our robotic cables are manufactured in compliance with UL and cUL requirements, ensuring electrical safety, mechanical reliability, and acceptance for North American industrial installations.
IEC standards
Designed and tested according to relevant IEC standards, our cables deliver stable performance under continuous motion, bending, and torsion in demanding industrial environments.
ISO certified materials
All insulation and jacket materials are sourced and processed under ISO-certified quality management systems, guaranteeing consistency, traceability, and long-term durability.
RoHS & halogen-free options
RoHS-compliant and halogen-free cable options are available to meet environmental regulations, reduce toxic emissions, and improve safety in enclosed automation systems.
Typical Robotic Cable Applications
Each application is supported by cable designs tailored to specific motion and environmental requirements.
Industrial robotic arms
Pick-and-place systems
Automated assembly lines
CNC machinery
Drag chain systems
Frequently Asked Questions
Here you’ll find clear, engineering-focused answers to the most common questions about robotic cable selection, performance, standards, and long-term reliability in continuous-motion automation systems.
Robotic cables are engineered for continuous motion, frequent bending, and torsional stress, using fine-stranded conductors and specially formulated insulation materials.
Yes. Our robotic cables are designed for continuous flexing and long service life in automated systems such as robotic arms and drag chains.
Selected models are UL and cUL listed, making them suitable for North American industrial and automation projects.
Yes. Our robotic cables are optimized for drag chain applications with controlled bending radius and abrasion-resistant jackets.
Yes. We provide RoHS-compliant and halogen-free options to meet environmental and safety regulations.
Depending on the model, our robotic cables typically operate from -40°C to +90°C, suitable for most industrial environments.
Yes. Custom conductor sizes, insulation materials, jacket compounds, and lengths can be provided based on project requirements.
The minimum bending radius depends on cable construction, but our designs typically support tight bending radii suitable for high-dynamic robotic motion.
Yes. Certain models are designed to withstand torsional stress, making them suitable for rotating robotic joints and multi-axis motion systems.
Our robotic cables are widely used in automation manufacturing, automotive production, CNC machining, electronics assembly, and smart factory systems.
