CASUSTAN™ EV
FHLR2GCB2G
Construction
Type
high voltage shielded automotive cable
Core
flexible or extra flexible bare, tin-plated, copper
Insulation
silicone rubber
Thermal Characteristics
Continuous operating temperature
-40°C to +180°C, Class E according to ISO 6722-1
Electrical Characteristics
Operating Voltage
600 VAC / 900 VDC, 1000 VAC / 1500 VDC
Testing Voltage
5000 V
Production
Range width
1.5 / 2.5 / 4 / 6 / 10 / 16 / 25 / 35 / 50 / 70 / 95 / 120 mm²
Options
Please consult us for any special requirements
General Characteristics
Operating environment
good resistance to thermal shock
Weather conditions
good resistance to UV
Chemical behaviors
good resistance to aggressive chemical environments
Humidity
good resistance to humidity
Casmo Part No. | Conductor crosssection area(mm2) | # Strands | Diam. Of Strands(mm) | Conductor Diameter(mm) | Insulation Diameter(mm) | Final O.D.(mm) |
|---|---|---|---|---|---|---|
8100901 | 1.5 | 76 | 0.16 | 1.7 | 2.4 | 4 |
8100902 | 2.5 | 140 | 0.16 | 2.2 | 3 | 4.7 |
8100903 | 4 | 224 | 0.16 | 2.8 | 3.7 | 5.8 |
8100904 | 6 | 320 | 0.16 | 3.4 | 4.3 | 6.5 |
8100905 | 10 | 320 | 0.21 | 4.5 | 6 | 8.8 |
For more details, please download the sheet.
Downloads
Technical data sheet
Application
Mechanical behaviors
excellent flexibility
Automotive
high voltage multicore cables for e-mobility power applications. Several benefits: high flexibility, high-temperature resistance, halogen-free, flame retardant, and dual shielding. The best product for your electrical power train of hybrid and electrical vehicles.
Standard
ISO 6722-1, LV216-2
Halogen free
IEC 60754-2 / EN 60754-2
Frequently Asked Questions (FAQ)
CASUSTAN™ EV FHLR2GCB2G combines silicone rubber insulation and sheath with dual shielding (aluminum tape and tinned copper braid). This construction delivers exceptional thermal resistance up to +180°C, excellent flexibility, and superior EMC performance, making it suitable for the most demanding EV powertrain applications.
Dual shielding enhances electromagnetic compatibility by reducing both radiated and conducted interference. The aluminum tape provides full electrostatic coverage, while the copper braid ensures effective grounding and low transfer impedance, supporting stable and reliable operation of high-voltage power systems in hybrid and electric vehicles.
This cable is designed for high-voltage powertrain connections, including battery systems, inverters, electric motors, power distribution units, and other critical areas where high current capacity, EMC control, and high-temperature resistance are essential.
Silicone rubber maintains flexibility and mechanical integrity across a wide temperature range, from -40°C to +180°C. This allows easier routing in confined spaces, improved resistance to thermal shock, and stable electrical performance over the vehicle’s service life.
CASUSTAN™ EV FHLR2GCB2G is manufactured according to ISO 6722-1 and LV216-2, meeting stringent automotive requirements for high-voltage cables. It is also halogen-free in accordance with IEC 60754-2 / EN 60754-2, supporting enhanced safety in enclosed vehicle environments.