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Automotive Wiring Solutions for OEM & Harness Manufacturers

From electric vehicle cable systems to CAN-Bus signal transmission, our solutions are built to solve real-world engineering challenges: heat, vibration, EMI interference, and unstable supply chains.

About Casmo

In modern vehicles, wiring is no longer a passive component—it directly affects system reliability, signal integrity, and production stability.


We provide automotive wiring solutions engineered for OEMs, Tier 1 suppliers, and automotive wiring harness manufacturers who require consistent performance across demanding environments.

Casmo automotive cable manufacturing facility with production lines for wiring harness and industrial cable assembly

Who We Support

Designed for professionals actively sourcing or evaluating automotive cable suppliers.

Harness Manufacturers

Stable cable supply for mass production and harness assembly

EV System Integrators

High-voltage solutions for electric vehicle platforms

OEM Procurement & Sourcing

Reliable supply chains with consistent quality

Automotive Electrical Engineers

Technical consultation and application-based recommendations

Complete Automotive Wiring Solutions

We do not just supply cables—we support full lifecycle wiring needs across design, validation, and production.

Automotive Cable Supply

  • Automotive control cable — signal & control systems
  • Shielded automotive cable — EMI-sensitive environments
  • CAN-Bus cable — stable data transmission

All products available in standard and custom configurations aligned with SAE, ISO, and JASO specifications.

EV Cable Systems

  • EV battery cable — high current, thermal stability
  • EV charging cable — flexibility, durability, safety compliance
  • Electric vehicle cable systems — integrated power & signal

Designed for high-voltage environments with enhanced insulation and long-term reliability.

Transportation & Heavy-Duty

  • Truck cable systems — vibration-resistant, heavy-duty
  • Bus cable systems — long lifecycle, thermal endurance
  • Locomotive cable — extreme environment resistance

Higher mechanical strength and environmental durability for demanding applications.

Heavy Truck

Bus Transit

Loco Motive

Our Products

Shielded CAN-Bus cable J1939/11 for automotive wiring harness, 125°C twisted pair communication cable

CASPLAST CAN-Bus 125 J1939/11

Shielded CAN-Bus cable for 125°C environments, ensuring stable and interference-resistant communication in heavy-duty automotive backbone networks.

High temperature shielded CAN-Bus cable J1939/11 150°C for automotive engine and heavy duty vehicle applications

CASPLAST CAN-Bus 150 J1939/11

High-temperature (150°C) shielded CAN-Bus cable designed for reliable data transmission in engine compartments and harsh automotive environments.

Unshielded CAN-Bus cable J1939/15 for automotive wiring harness branch connections, 125°C flexible cable

CASPLAST CAN-Bus 125 J1939/15

Lightweight unshielded CAN-Bus cable for 125°C applications, ideal for cost-efficient and flexible branch wiring in automotive systems.

CASPLAST CAN-Bus 150 J1939/15

Heat-resistant (150°C) unshielded CAN-Bus cable engineered for durable and flexible branch connections in high-temperature vehicle zones.

CAN-Bus Cable Selection Table

Model
Standard
Structure
Temp Rating
Shielding
Impedance
Voltage
Key Advantage
Application
CAN-Bus 125 (J1939/11)
SAE J1939/11
Twisted Pair
-55°C ~ 125°C
Shielded
120Ω ±10%
300V
Stable signal + EMI protection
Truck / Bus backbone network
CAN-Bus 150 (J1939/11)
SAE J1939/11
Twisted Pair
-55°C ~ 150°C
Shielded
120Ω ±10%
300V
High-temp resistance + durability
Engine bay / harsh environments
CAN-Bus 125 (J1939/15)
SAE J1939/15
Twisted Pair
-55°C ~ 125°C
Unshielded
120Ω ±10%
300V
Flexible + cost-efficient
Branch wiring / ECU connections
CAN-Bus 150 (J1939/15)
SAE J1939/15
Twisted Pair
-55°C ~ 150°C
Unshielded
120Ω ±10%
300V
Heat-resistant + flexible routing
High-temp branch applications

Applications in Real Automotive Systems

Our cables are used across critical automotive systems:

Wiring Harness Systems

  • Power distribution
  • Signal routing
  • Integration of sensors and ECUs

EV Battery & Charging Systems

  • High-voltage transmission
  • Thermal-resistant insulation
  • Safety-critical performance

Control & Communication Systems

  • CAN-Bus cable for data communication
  • shielded automotive cable for EMI protection

Heavy-Duty & Commercial Vehicles

  • Truck, bus, and locomotive environments
  • High vibration, long operation cycles

Cable Materials & Construction Expertise

Cable performance starts with material selection and structural design.

Insulation Systems

Optimized PVC, XLPE, and TPE compounds for varying temperature ranges and chemical resistance.

Shielding Technologies

Precision foil and braid combinations designed to eliminate EMI interference in sensitive CAN-Bus circuits.

Conductor Design

High-purity oxygen-free copper with specialized stranding for maximum flexibility and fatigue life.

Cross-section of industrial cable showing oxygen-free copper conductor, insulation layers and shielding structure for high-performance applications

Supported Standards

We manufacture cables compliant with major automotive standards:

SAE J1128

TXL / GXL / SXL

ISO 6722

International standard

JASO

AVSS / AVX series

FLRY-B / LV112

European automotive

How to Choose the Right Automotive Cable

Selecting the correct cable is critical for both performance and cost efficiency.

Step 1: Temperature Rating

  • 80°C → interior applications
  • 125°C → engine compartments
  • 150°C+ → high-performance EV systems

Step 2: Electrical Requirements

  • Low voltage → standard automotive wiring
  • High voltage → EV battery cable / EV charging cable

Step 3: Application Type

  • Power → battery cables
  • Signal → CAN-Bus cable
  • Control → automotive control cable

Common Challenges We Solve

Engineering-driven solutions for the toughest automotive environments. We don’t just supply products; we mitigate manufacturing risks.

Our cables are manufactured with precision outer diameters and consistent wall thicknesses to ensure perfect automated stripping and terminal crimping every time.

Advanced multi-layer shielding and specific twist rates for CAN-Bus applications to maintain signal integrity in electrically noisy environments.

High-temperature XLPE insulation solutions that maintain electrical performance even during continuous exposure to engine compartment heat.

Why Casmo is Different

Built for Harness Manufacturers

We understand the needs of automotive wiring harness manufacturers: Stable cable supply for mass production / Compatibility with harness assembly processes / Support for custom specifications

Engineering-Driven Approach

Application-based recommendations / Material optimization / Technical consultation

Production Reliability

Consistent batch quality / Scalable production capacity / Fast response for urgent projects

Case-Based Performance Impact

Our solutions have helped customers achieve:

Reduced

failure rates in high-temperature zones

Improved

signal stability in CAN systems

Shorter

lead times in mass production

One Supplier for All Automotive Cable Needs

From EV battery cables to CAN-Bus signal cables,
from truck and bus systems to locomotive cable applications,
we provide integrated automotive wiring solutions tailored to your project.

Frequently Asked Questions

Integrated cable systems designed for power, signal, and control applications in vehicles.

EV battery cables are designed for high voltage, high current, and thermal resistance.

To prevent electromagnetic interference and ensure stable signal transmission.

For communication between vehicle electronic systems.

Yes, we provide full customization based on specifications and applications.

Shielded automotive cable is recommended for signal-sensitive applications such as CAN-Bus communication, where electromagnetic interference (EMI) can affect data transmission. Unshielded cables are typically sufficient for power distribution or non-critical circuits. The choice depends on the application environment and signal stability requirements.

Lead time depends on specification complexity and order volume. Standard automotive cables can usually be delivered within 2–3 weeks, while custom automotive wiring solutions may require additional time for material preparation, prototyping, and validation. Fast response and flexible production scheduling are critical for project timelines.

Yes. Our cables are designed to be fully compatible with automotive wiring harness manufacturing processes, including cutting, stripping, crimping, and assembly. We ensure consistent dimensions and material properties to support efficient mass production.

Our products comply with major automotive standards such as SAE J1128, ISO 6722, and JASO specifications. Testing typically includes temperature resistance, voltage performance, abrasion resistance, and electrical stability to ensure long-term reliability in automotive environments.

We implement strict process control from raw material selection to final inspection. This includes standardized production parameters, in-line testing, and batch traceability systems. Consistency is critical for automotive wiring harness manufacturers to avoid failures during assembly and operation.

Get a Custom
Automotive Wiring Solution

Our engineer team will provide a tailored solution to match your need.

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