CASUSTAN™ EV
EV 180
Construction
Type
high voltage unshielded automotive cable
Core
flexible or extra flexible bare, tin-plated, copper
Insulation
silicone rubber
Thermal Characteristics
Continuous operating temperature
-40°C to +180°C, Class E according to ISO 6722-1
Electrical Characteristics
Operating Voltage
600 VAC / 900 VDC (cross sections < 10 mm²), 1000 VAC / 1500 VDC (cross sections > 6 mm²)
Testing Voltage
5000 V
Production
Range width
0.5 / 0.75 / 1.5 / 2 / 2.5 / 3 / 4 / 6 / 10 / 16 / 25 / 35 / 50 / 70 mm² (other cross sections or constructions on request)
Options
Please consult us for any special requirements
General Characteristics
Operating environment
good resistance to thermal shock
Weather conditions
good resistance to UV
Chemical behaviors
good resistance to aggressive chemical environments
Humidity
good resistance to humidity
Application
Mechanical behaviors
excellent flexibility
Automotive
ISO 6722-1
Halogen free
IEC 60754-2 / EN 60754-2
Application
high voltage and high-temperature cables for e-mobility power applications
Frequently Asked Questions (FAQ)
Silicone rubber insulation provides outstanding thermal stability and flexibility at elevated temperatures. Compared with conventional TPE or XLPO insulation, it maintains mechanical and electrical performance up to +180°C, making it suitable for high-temperature zones in EV power systems.
This cable is designed for high-voltage and high-temperature e-mobility applications, such as battery packs, inverters, power distribution units, and areas close to heat sources where standard automotive cables may not meet long-term temperature requirements.
Yes. CASUSTAN™ EV 180 is manufactured in accordance with ISO 6722-1 (Class E) for automotive cables. It is also halogen-free according to IEC 607 standards, supporting safer use in enclosed vehicle environments.
The cable supports operating voltages up to 1500 VDC, depending on conductor cross section. Standard sizes range from 0.5 mm² to 70 mm². Other cross sections or customized constructions can be provided upon request to meet specific system designs.
Yes. With flexible or extra-flexible copper conductors and silicone rubber insulation, CASUSTAN™ EV 180 offers excellent flexibility and resistance to thermal shock, UV exposure, humidity, and aggressive chemicals, ensuring reliable performance in complex and harsh automotive environments.